Low Volume Injection Molding

Material


Low Volume Injection Molding

Low Volume Injection Molding

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  Product name

 Place of origin

  Model

Unit

 Unit price / yuan

 Remark

PP

LyondellBasell

Pro Fax 7523

KG

24

Uses:

Auto Parts( Generally PP with metallic addition :Fender, Vent pipe, Fans. etc.),

Apparatus (Gaskets, Dryer vent pipe, washer frame and cover,.etc.)

Consumer Products ( Lawn and garden equipment such as mowers and spraying.,etc)

 

PP

 

ExxonMobil 7032E3

KG

21

PA66

DuPont

Zytel FR7025V0F NC010

KG

60

Uses:

Nylon 66 is frequently used when high mechanical strength, rigidity, good stability under heat and/or chemical resistance are required.

Mostly finding broad use in auto application under the hood such as radiator end tanks, rocker covers, air intake manifolds, oil pans and numerous other structural parts such as ball bearing cages, electro-insulating elements, pipes, profiles, various machine parts, zip ties, conveyor belts, hoses.

PA66GF30%

BASF

Ultramid A3EG6

KG

46

PA6

DSM

Novamid 1010C2 UL94-V2

KG

37

Uses:

Tough, possessing high tensile strength, as well as elasticity and lustre.

Polyamide 6 (Nylon 6), especially glass fibre grades, can be effectively fire retarded with halogen free products. Main applications are in the electrical and electronics (E&E) industry.

PA6

ALBIS

PA6 A2015/109

 

 

PA12

EVONIK

L1940

 

 

Uses:

Nylon 12 is chemical resistant and insensitive to stress cracking.

It is used for covering cables and as insulating material in the electronics field

ABS

LG Chem

HI121H

KG

16.5

Uses:

ABS's light weight and ability to be injection molded and extruded make it useful in manufacturing products such as drain-waste-vent (DWV) pipe systems, musical instruments (recorders, plastic clarinets, and piano movements), golf club heads (because of its good shock absorbance), automotive trim components, automotive bumper bars, enclosures for electrical and electronic assemblies, protective headgear, whitewater canoes, buffer edging for furniture and joinery panels, luggage and protective carrying cases, small kitchen appliances, and toys. Household and consumer goods are the major applications of ABS. Keyboard keycaps are commonly made out of ABS. 

ABS

CHI MEI CORPORATION

POLYLAC PA-757

KG

21

ABS

CHI MEI CORPORATION

765A-V0

KG

35

PC

CHI MEI CORPORATION

Wonderlite PC6600 (Y) Black

KG

39

Uses:

polycarbonate can undergo large plastic deformations without cracking or breaking.Electronic components, e.g. for domelights, flat or curved glazing. Decorative bezels and optical reflectors. automotive headlamps require outer surface coatings because of its low scratch resistance and susceptibility to ultraviolet degradation (yellowing).

PC

LG Chem

Lupoy RF3208F

KG

38

PC

Sabic

LEXAN RESIN 241R UL-V0

KG

38

PC+ABS

Sabic

Cycoloy

C2950-111

KG

39.5

Uses:

Used in car interior and exterior parts, and mobile phone bodies

 

POM

Acetal Copolymer

KEPITAL F20-03

KG

19

Uses:

POM is intrinsically opaque white , used in precision parts requiring high stiffness, low friction, and excellent dimensional stability. Typical applications for injection-molded POM include high-performance engineering components such as small gear wheels, eyeglass frames, ball bearings, ski bindings, fasteners, guns, knife handles, and lock systems. The material is widely used in the automotive and consumer electronics industry. Mechanical gears, sliding and guiding elements, housing parts, springs, chains, screws, nuts, fan wheels, pump parts, valve bodies.

 

PMMA

Arkema

ALTUGLAS VO40

KG

35

Uses:

PMMA is a transparent thermoplastic often used in sheet form as a lightweight or shatter-resistant alternative to glass and an economical alternative to polycarbonate (PC) when tensile strength, flexural strength, transparency, polishability, and UV tolerance are more important than impact strength, chemical resistance and heat resistance.

· Consumer Products: Laserdisc optical media

· PMMA is used in the lenses of exterior lights of automobiles

TPE

ExxonMobil

Santoprene 101-73

KG

40

Material advantages:

Excellent adhesion and processing behavior, Pleasant surface feel (Soft touch),Suitable for automotive-interior.

Typical applications: Bumpers, Door sills, Function and design elements, Grommets, Handles(hand tools and power tools etc., Seals, Thumb weels.

PPS40GF

DIC

FZ-1140-D5

 

65-70

Uses:

Connector,Switch,Relay,Bobbin,Module case,LED Lamp,Cooling fan.

PPS has outstanding chemical resistance, good electrical properties, excellent flame retardance, low coefficient of friction and high transparency to microwave radiation.

Principal applications of injection and compression molded PPS include cookware, bearings, and pump parts for service in various corrosive environments.

PBT30GF

DuPont

SK655FR1

 

30-35

Uses:

Main applications are in the electrical and electronics (E&E) industry.

used for housings in electrical engineering, but also in automotive construction as plug connectors and in households for example in showerheads or irons. And is used in the keycaps of some high end computer keyboards because the texture is highly resistant to wear and discoloration due to UV radiation.

 

PET30GF

NANYA

4210G6

 

30-35

Electronics: manufacturing connectors, coil bobbins, integrated circuit housings, capacitor housings, transformer housings, TV accessories, tuners, switches, timer housings, automatic fuses, motor brackets and relays. Auto parts: such as switchboard cover, ignition coil, various valves, exhaust parts, distributor cover, measuring instrument cover, small motor cover, etc., can also use PET's excellent coating, surface gloss and rigidity to make cars Exterior parts. Mechanical equipment: manufacturing gears, cams, pump housings, pulleys, motor frames and clock parts, as well as microwave oven baking trays, various ceilings, outdoor billboards and models.

PPO

SABIC

N1250

 

40-50

1. LED reflective cover: excellent shading performance, good heat resistance, good fluidity, good color stability and good toughness.

 

2, charger housing, compressor cover, washing machine electrical box: good acid and alkali resistance, halogen-free flame retardant, good fluidity, rigid tough balance, ultrasonic welding.

 

3, puncture clamp: glass fiber reinforced, halogen-free flame retardant, good dimensional stability, arc resistance.

 

4, water valve accessories: anti-hydrolysis, high flow, good color stability, good dimensional stability.

 

5, water pump, impeller: glass fiber mineral reinforcement, low warpage, hydrolysis resistance, good fluidity.

 

6. Automotive central electrical junction box: high heat resistance, high temperature stability, good low temperature toughness, good fluidity and good dimensional stability.

used for structural parts, electronics, household and automotive items that depend on high heat resistance, dimensional stability and accuracy

 

PA46

DSM

TS250F8

 

90-100

Main application areas Connector series, connectors, fiber optic cable connectors, fiber optic cable connectors, USB series 

polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

LCP40GF

 

 

 

80-90

a, electronic and electrical is the main market of LCP: electronic and electrical surface assembly welding technology has high requirements on the dimensional stability and heat resistance of materials (can withstand the gas phase welding and infrared welding used in surface assembly technology); b, LCP: printed circuit boards, satellite electronic components, jet engine parts, automotive machinery parts, medical aspects; c, LCP added high filler or alloy (PSF/PBT/PA): as an integrated circuit packaging material, instead of epoxy resin The encapsulation material of the coil bobbin; as a fiber optic cable joint sheath and high-strength component; instead of ceramic as a filling material in the chemical separation tower. Instead of plastics such as glass fiber reinforced polysulfone (a panel external to the spacecraft, a brake system for the exterior of the car).

suitable for automotive ignition system components, heater plug connectors, lamp sockets, transmission system components, pump components, coil forms and sunlight sensors and sensors for car safety belts.

cook ware, microwave oven, microwave oven parts, coiling parts, insulation in small application part, semiconductor handling devices, parts of electric motors and stators,socket, connector, chip carriers and PCBs.

PPA

DuPont

54G35HSL

 

 

PPA retains strength and hardness due to high temperatures and high humidity, replacing metals in applications where traditional nylon and polyester cannot withstand

PPA plastics also have good processability and allow for short injection cycle time applications where PPA has higher thermal stability than PA46 and can be used as a connector

, controller, etc.; PPA has better CTI / arc resistance and infrared reflow ability than PA46; can be used for chip capacitors, switches and micro-horns;

PPA has better chemical resistance than PA46; it can be used as fuel generator system, etc.

  Product name

 Place of origin

  Model

Unit

 Unit price / yuan

 REMARK

PP

LyondellBasell

Pro Fax 7523

KG

24

Uses:

Auto Parts( Generally PP with metallic addition :Fender, Vent pipe, Fans. etc.),

Apparatus (Gaskets, Dryer vent pipe, washer frame and cover,.etc.)

Consumer Products ( Lawn and garden equipment such as mowers and spraying.,etc)

 

PP

 

ExxonMobil 7032E3

KG

21

PA66

DuPont

Zytel FR7025V0F NC010

KG

60

Uses:

Nylon 66 is frequently used when high mechanical strength, rigidity, good stability under heat and/or chemical resistance are required.

Mostly finding broad use in auto application under the hood such as radiator end tanks, rocker covers, air intake manifolds, oil pans and numerous other structural parts such as ball bearing cages, electro-insulating elements, pipes, profiles, various machine parts, zip ties, conveyor belts, hoses.

PA66GF30%

BASF

Ultramid A3EG6

KG

46

PA6

DSM

Novamid 1010C2 UL94-V2

KG

37

Uses:

Tough, possessing high tensile strength, as well as elasticity and lustre.

Polyamide 6 (Nylon 6), especially glass fibre grades, can be effectively fire retarded with halogen free products. Main applications are in the electrical and electronics (E&E) industry.

PA6

ALBIS

PA6 A2015/109

 

 

PA12

EVONIK

L1940

 

 

Uses:

Nylon 12 is chemical resistant and insensitive to stress cracking.

It is used for covering cables and as insulating material in the electronics field

ABS

LG Chem

HI121H

KG

16.5

Uses:

ABS's light weight and ability to be injection molded and extruded make it useful in manufacturing products such as drain-waste-vent (DWV) pipe systems, musical instruments (recorders, plastic clarinets, and piano movements), golf club heads (because of its good shock absorbance), automotive trim components, automotive bumper bars, enclosures for electrical and electronic assemblies, protective headgear, whitewater canoes, buffer edging for furniture and joinery panels, luggage and protective carrying cases, small kitchen appliances, and toys. Household and consumer goods are the major applications of ABS. Keyboard keycaps are commonly made out of ABS. 

ABS

CHI MEI CORPORATION

POLYLAC PA-757

KG

21

ABS

CHI MEI CORPORATION

765A-V0

KG

35

PC

CHI MEI CORPORATION

Wonderlite PC6600 (Y) Black

KG

39

Uses:

polycarbonate can undergo large plastic deformations without cracking or breaking.Electronic components, e.g. for domelights, flat or curved glazing. Decorative bezels and optical reflectors. automotive headlamps require outer surface coatings because of its low scratch resistance and susceptibility to ultraviolet degradation (yellowing).

PC

LG Chem

Lupoy RF3208F

KG

38

PC

Sabic

LEXAN RESIN 241R UL-V0

KG

38

PC+ABS

Sabic

Cycoloy

C2950-111

KG

39.5

Uses:

Used in car interior and exterior parts, and mobile phone bodies

 

POM

Acetal Copolymer

KEPITAL F20-03

KG

19

Uses:

POM is intrinsically opaque white , used in precision parts requiring high stiffness, low friction, and excellent dimensional stability. Typical applications for injection-molded POM include high-performance engineering components such as small gear wheels, eyeglass frames, ball bearings, ski bindings, fasteners, guns, knife handles, and lock systems. The material is widely used in the automotive and consumer electronics industry. Mechanical gears, sliding and guiding elements, housing parts, springs, chains, screws, nuts, fan wheels, pump parts, valve bodies.

 

PMMA

Arkema

ALTUGLAS VO40

KG

35

Uses:

PMMA is a transparent thermoplastic often used in sheet form as a lightweight or shatter-resistant alternative to glass and an economical alternative to polycarbonate (PC) when tensile strength, flexural strength, transparency, polishability, and UV tolerance are more important than impact strength, chemical resistance and heat resistance.

· Consumer Products: Laserdisc optical media

· PMMA is used in the lenses of exterior lights of automobiles

TPE

ExxonMobil

Santoprene 101-73

KG

40

Material advantages:

Excellent adhesion and processing behavior, Pleasant surface feel (Soft touch),Suitable for automotive-interior.

Typical applications: Bumpers, Door sills, Function and design elements, Grommets, Handles(hand tools and power tools etc., Seals, Thumb weels.

PPS40GF

DIC

FZ-1140-D5

 

65-70

Uses:

Connector,Switch,Relay,Bobbin,Module case,LED Lamp,Cooling fan.

PPS has outstanding chemical resistance, good electrical properties, excellent flame retardance, low coefficient of friction and high transparency to microwave radiation.

Principal applications of injection and compression molded PPS include cookware, bearings, and pump parts for service in various corrosive environments.

PBT30GF

DuPont

SK655FR1

 

30-35

Uses:

Main applications are in the electrical and electronics (E&E) industry.

used for housings in electrical engineering, but also in automotive construction as plug connectors and in households for example in showerheads or irons. And is used in the keycaps of some high end computer keyboards because the texture is highly resistant to wear and discoloration due to UV radiation.

 

PET30GF

NANYA

4210G6

 

30-35

Electronics: manufacturing connectors, coil bobbins, integrated circuit housings, capacitor housings, transformer housings, TV accessories, tuners, switches, timer housings, automatic fuses, motor brackets and relays. Auto parts: such as switchboard cover, ignition coil, various valves, exhaust parts, distributor cover, measuring instrument cover, small motor cover, etc., can also use PET's excellent coating, surface gloss and rigidity to make cars Exterior parts. Mechanical equipment: manufacturing gears, cams, pump housings, pulleys, motor frames and clock parts, as well as microwave oven baking trays, various ceilings, outdoor billboards and models.

PPO

SABIC

N1250

 

40-50

1. LED reflective cover: excellent shading performance, good heat resistance, good fluidity, good color stability and good toughness.

 

2, charger housing, compressor cover, washing machine electrical box: good acid and alkali resistance, halogen-free flame retardant, good fluidity, rigid tough balance, ultrasonic welding.

 

3, puncture clamp: glass fiber reinforced, halogen-free flame retardant, good dimensional stability, arc resistance.

 

4, water valve accessories: anti-hydrolysis, high flow, good color stability, good dimensional stability.

 

5, water pump, impeller: glass fiber mineral reinforcement, low warpage, hydrolysis resistance, good fluidity.

 

6. Automotive central electrical junction box: high heat resistance, high temperature stability, good low temperature toughness, good fluidity and good dimensional stability.

used for structural parts, electronics, household and automotive items that depend on high heat resistance, dimensional stability and accuracy

 

PA46

DSM

TS250F8

 

90-100

Main application areas Connector series, connectors, fiber optic cable connectors, fiber optic cable connectors, USB series 

polyamide 46 used for applications in automotive, E&E, gears and outdoor power equipments.

LCP40GF

 

 

 

80-90

a, electronic and electrical is the main market of LCP: electronic and electrical surface assembly welding technology has high requirements on the dimensional stability and heat resistance of materials (can withstand the gas phase welding and infrared welding used in surface assembly technology); b, LCP: printed circuit boards, satellite electronic components, jet engine parts, automotive machinery parts, medical aspects; c, LCP added high filler or alloy (PSF/PBT/PA): as an integrated circuit packaging material, instead of epoxy resin The encapsulation material of the coil bobbin; as a fiber optic cable joint sheath and high-strength component; instead of ceramic as a filling material in the chemical separation tower. Instead of plastics such as glass fiber reinforced polysulfone (a panel external to the spacecraft, a brake system for the exterior of the car).

suitable for automotive ignition system components, heater plug connectors, lamp sockets, transmission system components, pump components, coil forms and sunlight sensors and sensors for car safety belts.

cook ware, microwave oven, microwave oven parts, coiling parts, insulation in small application part, semiconductor handling devices, parts of electric motors and stators,socket, connector, chip carriers and PCBs.

PPA

DuPont

54G35HSL

 

 

PPA retains strength and hardness due to high temperatures and high humidity, replacing metals in applications where traditional nylon and polyester cannot withstand

PPA plastics also have good processability and allow for short injection cycle time applications where PPA has higher thermal stability than PA46 and can be used as a connector

, controller, etc.; PPA has better CTI / arc resistance and infrared reflow ability than PA46; can be used for chip capacitors, switches and micro-horns;

PPA has better chemical resistance than PA46; it can be used as fuel generator system, etc.

China low volume injection molding manufacturer.

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